Compressed air Audit
Need Compressed Air audit assistance?
Compressed air system energy audit [Air Audit] is an accurate process undertaken to identify areas of loss or inefficiencies within a compressed air system. Our energy audit engineers perform compressed air system energy audits with expertise in identifying and modifying faults and disorders.
The ongoing maintenance issues related to compressed air system and air leakages can appear in any part of the system. These leaks require an on-going air leak detection and repair program.
most common Air Leakage areas are
Couplings, hoses, tubes, and
fittings. Tubes and
push-to-lock fittings are
common problems.
Disconnects. O-rings
required to complete the
seal may be missing.
Filters, regulators and
lubricators (FRLs). Low
first-cost improperly
installed FRLs often leak.
Open
condensate traps. Improperly
operating solenoids and
dirty seals are often
problem areas.
Pipe
joints. Missed welds are a
common problem.
Control and shut-off valves.
Worn packing through the
stem can cause leaks.
Point
of use devices. Old or
poorly maintained tools can
have internal leaks.
Flanges. Missed welds are a
common problem.
Cylinder rod packing. Worn
packing materials can cause
leaks.
Thread sealants. Incorrect
and/or improperly applied
thread sealants cause leaks.
Use the highest quality
materials and apply them per
the instructions.
Recommendations and suggestions
To
improve the efficiency of
existing compressed air
network through use of
Control strategies in
operating the existing air
compressors
Required maintenance of
system components.
To
reduce pressure drops and
increase efficiency.
Selection of efficient and
appropriate end use tools.
Correct sizing of pipes.
Reducing compressed air
leaks.
Retrofit options to recover
waste heat energy.
